Tuesday, January 25, 2011

Non-exhaustive Exhaust System Build

Having only extractor flowing exhaust gas out of her revving 4A-GE, The Dog badly needed a full exhaust system. Last Sunday, i drove her to the exhaust workshop after having made an appointment the day before. My goal was to keep the extractor so the builder need only to make the extractor-back system. Told them i don't mind having a bit of noise as long as the exhaust flow are kept optimum. Hence, these are the stuff they will be putting in.
Two mini-mufflers, one flexible joint and a stainless steel tail pipe. I don't know much about exhaust systems so i may get the names wrong there. The mufflers don't look pretty also but i can't complain since i am only charged 100 bucks for the full build. Besides, they're willing to give a full year warranty for their work. Notice the slanted tip on the tail pipe? I decided to cut it down to a right-angle later.

Here's the builder earning his pay.


Seeing this guy at work is like watching an artwork in progress. He uses no measuring tapes, no angle ruler, all done only by memory and a piece of chalk to mark some spots. One thing i learned from the build work was how to bend pipes without flattening them out. Here's one sample of pipe bending using a roller.

Overall, the whole build process only took about two hours. Surprised that it was so quick considering that most of the work is done only by one guy. Anyway, here are the result pics. Notice that the tip on the tail pipe is no longer slanted. Just the way i like it!


I tried to make before-after build videos just so you can hear the difference but i don't think the sound quality is good enough. Maybe it's the mic on my phone. Nevertheless, here are the comparison video.

Before..

After..


Loving how she sounds now! She's somewhat subtle on idle yet roars on throttle.
After this, i need to get her back to the Megasquirt workshop to get her final tune.Will have to find some time to fly back to Jakarta again soon! By the way, i also just made the purchase for the technotoytuning suspension bits i planned earlier. I guess i am going short stroke conversion after all! All i am left to find for the suspension are the front and rear dampers. I am currently eyeing on a set of used TRD Blue rear shocks for sale locally. Maybe i'll go check the stuff later in Jakarta.

3 comments:

  1. The exhaust setup still looks as if it's going to be loud.

    Anyways, I'm really looking forward when you replaced your steering as well as fitting up those 'work equip' wheels, hehe.

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  2. to be honest, it is rather loud. it's all part of the plan though. i am still curious on going turbo someday. hence, as less restriction as possible.

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  3. Woooooooooooooooooooooooooooooow /Hey thanks man!! you are so good. I think this the perfect work.

    Exhaust System

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